Compressed Air Audit

Compressed air is an essential energy resource for most of the manufacturing plants, but it is easily wasted which incurs unnecessary cost. There may be many reasons why your system may not be running at optimum efficiency, the most common problem that we found such as leakage, poor maintenance, artificial demand, misapplication, undersize of distribution networks and poor control system.

An Air Audit is an accurate process undertaken to identify areas of loss or inefficiencies in compressed air system and assist the plant operator to define the system problems, whether they are in demand, distribution or supply. Allowing the plant operator to have efficient method and practical solutions to improve, optimise and manage the compressed air system for long-run.

As a result, Air Audit not only lead to lower power consumption, you will also reduce downtime, less wear and tear on air equipment and better efficiency in production. Thus, a decrease in operation expense and extend the life of your entire compressed air system.
Energy Saving Via Compressed Air Audit

Knowing what your system is doing is the first step in reducing costs and improving productivity. An audit will give you a clear picture of how your system runs over time. We can provide a specific service for compressed air users aimed at helping achieve maximum energy efficiency. Our teams are on standby to study your complete installation from supply side to demand side to determine the compressed air system efficiency. This in-depth evaluation includes:

  • Inefficient Compressor Control
  • Leakages
  • Pressure Levels
  • Intermittent Demands
  • Air Consumption

 

Our specialists will monitor your current consumption and evaluate all leakages, using a full range of measuring equipment and checks including:

  • Flow, Pressure and Dew Point Monitors/Checks
  • Data Loggers
  • Filtration and Air Quality Checks
  • Ultrasonic Leak Detection

 

Once the system has been thoroughly checked from “top to bottom”, we will provide a comprehensive evaluation of your compressed air system. This audit includes the following:

  • In-depth report of the existing compressed air system
  • Measurement and Findings
  • Improvement Proposals
  • Expected Savings
  • Return on Investment Calculations
  • System Maintenance Recommendations

 

And unlike the majority of consultants who will only give you reports and recommendations, our Audit Teams will work with you and your people to help deliver these practical energy saving solutions with guaranteed results of building energy efficiency in your business.

As a result, you will benefits as followings:

  • Reduced operation cost
  • Reduced air equipment maintenance cost
  • Improved manufacturing productivity
  • Reduced capital spending